Tooling Design and Fabrication

Off-the-shelf solutions are often bulky, aside from not being space efficient, meeting the power requirement of the end product is another challenge.  Therefore, a customized solution will provide improved size, weight, performance while keeping development and production costs under control.

Communication capability, safety and longevity...

Always, always follow the original specification provided by the chosen cell manufacturer.  Then design and develop with high regards to voltage, current and temperature management.  When it comes to safety, there is no shortcut...

Prolonged storage maintenance feature - "Deep Sleep" implementation to avoid "bricking" - Ultra ultra low quiescent current drain during off mode by passive and active control mode

We pride ourselves with dedicated focus on Tier 1 and Tier 2 cell supplier network and supply chain management, in order to provide material excellence and production continuity.

Our maximum print area for a PCBA is 508 mm (X) x 508mm (Y).

We have the ability to do through hole components with manual, wave or selective soldering capabilities. We also have the ability to conformal coat, ICT, X-ray, program, automated torque screw insertion and a variety of other secondary operations.

Yes, we can manufacturer both single and double sided PCBAs.

We offer Solder Paste Inspection (SPI) & Automated Optical Inspection in our process. We verify that the correct amount of solder paste is laid down and in the correct area. After the reflow oven, we use the AOI to inspect for a wide variety of component inspection criteria, including Foreign Object Debris (FOD) across the PCBA.

Our reflow ovens are equipped with a total of 13 heated zones, 10 conventional zones and 3 IR zones for heating. Our oven profiling prior to any production runs through the reflow process ensures that the temperature profiling is met to meet industry quality standards.

Injection molding is a method to obtain molded products by injecting molten plastic materials into a mold, and then cooling and solidifying them.

We provide standard injection, muiti-shot, insert molding, in-mold decoration, for low to high volume production.

China and Mexico

We can produce parts up to 621 square inches.

Over-molding is the process that adds a softer touch to molded parts while also improving grip on hand controls and providing water resistance and sound absorption.

Turnkey refers to a product that is ready for immediate use for the buyer. What it implies is that CM is offering a comprehensive, ready to go product fully assembled and tested, delivered in retail packaging.

Turnkey Manufacturing usually defines a company that can handle ALL aspects of engineering and manufacturing. It means that they can lead your product from conceptual design to product realization and mass production.Often, the term is used to describe a contract manufacturer that specializes in production only. A customer that uses a contract manufacturer would need to have complete, finalized designs in order to have CM to introduce the product to manufacturing.

Turnkey PCB Manufacturer is a definition that applies for manufacturer capable of providing fully populated PC Board Assembly. That includes fabrication and preparation of PC boards, procurement of electronic components, populating PC boards, continuous monitoring of quality and life of your PCB Assembly. Life of your PCBA is defined by terms related to individual components that make PCBA, i.e.:
LTB = Last Time Buy
EOL = End of Life

No, the benefit to Turnkey Assembly is that all components and services are consolidated within a single PO.

When you partner with a turnkey manufacturer, you only need to manage one vendor, which can save you the delays and miscommunications with separate vendors, if you outsourced them yourself. Usually, there will only be one single point of contact. Having to manage multiple vendors can sometimes be overwhelming.